Product
Color Stone Roof Sheet Stone Coated Machine Production Line
Color Stone Coated Roof Production Line
In the competitive construction materials market, stone-coated metal roofing tiles stand out for their exceptional durability, aesthetic appeal, and weather resistance. Manufacturing these premium products requires a sophisticated, integrated production system that ensures consistent quality and high performance. Our Color Stone Roof Sheet Stone Coated Machine Production Line provides a complete, automated solution to transform raw materials into high-end roofing sheets with the authentic look and feel of natural slate or clay.
This advanced Color Stone Roof Sheet Stone Coated Machine Production Line orchestrates a meticulously controlled, multi-stage process:
Material Preparation & Forming:
The line begins with high-strength Galvalume steel coil, the robust substrate. After precise uncoiling, leveling, and cutting, the sheets are formed into specific tile profiles (such as shake, scallop, or tile waves) through our precision roll forming technology.
| Glue Spraying Chamber | Color Stone Roof Sheet Stone Coated Machine Production Line |
| Dimensions | 4200 × 1800 × 2200 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Spraying Method | Fixed high-pressure spray gun for coating |
| Transmission Method | Driven by a 0.75kW motor, with round belt transmission |
| Control System | PLC control with LCD display for parameter adjustment |
| Spraying Device | Electric hydraulic spray machine |
Surface Coating & Granule Application:
This is the core of the Color Stone Roof Sheet Stone Coated Machine Production Line. The formed sheets are uniformly coated with a specialized acrylic resin adhesive. Precisely graded, sintered natural stone granules are then evenly distributed onto this adhesive layer, creating the authentic color and texture. An air-knife system removes excess granules, ensuring optimal coverage and adhesion.
| Sanding and Blasting Section | Color Stone Roof Sheet Stone Coated Machine Production Line |
| Dimensions | 8500 × 1800 × 2500 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Transmission Method | 6mm chain for cyclic transmission |
| Motor Power | 2.2kW (shared with the glue spraying chamber) |
| Sand Supply Method | Independent sand box for replenishment, with excess colored sand recycled using three belt conveyors in a reciprocating cycle. |
Curing & Final Treatment:
The coated sheets enter a high-temperature curing oven. Here, the adhesive undergoes a two-stage curing process, bonding the granules and the primer to the metal substrate with exceptional strength. This results in a roof sheet that is highly resistant to UV radiation, impact, and extreme weather, while ensuring granule retention for the lifespan of the product.
| Surface Glue Spraying Section | Color Stone Roof Sheet Stone Coated Machine Production Line |
| Dimensions | 5600 × 1800 × 2200 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Spraying Method | Reciprocating spraying |
| Transmission Method | 0.75kW motor, round belt transmission |
| Control System | PLC control, with LCD display for parameter adjustment |
| Spraying Device | Uses a diaphragm pump for surface glue adsorption, with a high-pressure spray gun for reciprocating spraying. |
| Drying Main Body | Color Stone Roof Sheet Stone Coated Machine Production Line |
| Dimensions | 60000 × 1750 × 1700 mm (Length × Width × Height) |
| Main Frame | Welded using national standard 180# channel steel and 50mm steel pipes. The bottom is insulated with 50mm thick rock wool composite boards. |
| Transmission Method | 5kW frequency-controlled motor, 1.2-inch national standard chain for cyclic transmission. The tile brackets are made by bending Φ10mm cold-drawn rods |
| Heating Method | Electric heating air furnace, 100kW (2 units) |
| Insulation Boards | Insulation includes top and side insulation. Side insulation consists of 100mm thick polyurethane-sealed rock wool composite boards, while the top insulation is also 100mm thick polyurethane-sealed rock wool composite boards. |
| Extended Tile Drying Chamber | Color Stone Roof Sheet Stone Coated Machine Production Line |
| Drying Main Body Dimensions | 60000 × 1750 × 1700 mm (Length × Width × Height) |
| Main Frame | Welded using national standard 180# channel steel and 50mm steel pipes. The bottom is insulated with 50mm thick rock wool composite boards for thermal protection |
| Transmission Method | 5kW frequency-controlled motor, 1.2-inch national standard chain for cyclic transmission. The tile brackets are made by bending Φ10mm cold-drawn rods |
| Heating Method | Electric heating air furnace, 100kW (2 units) |
| Insulation Boards | Insulation includes top and side insulation. Side insulation consists of 100 mm-thick polyurethane-sealed rock wool composite boards, and the top insulation is also 100 mm-thick polyurethane-sealed rock wool composite boards |
Key Advantages & Distinctive Features
Superior Product Quality: The integrated process guarantees uniform granule distribution, vibrant color consistency, and a flawless finish that replicates natural materials while offering far greater durability and fire resistance.
High Efficiency & Automation: From coil feeding to final stacking, the fully automated Color Stone Roof Sheet Stone Coated Machine Production Line maximizes output, minimizes labor costs, and ensures consistent production speed with minimal waste.
Complete Customization Flexibility: The entire Color Stone Roof Sheet Stone Coated Machine Production Line is highly customizable. We tailor the system to your specific needs, including sheet profile design, coating color and granule type, production speed, and overall line configuration. This allows you to produce a diverse product range to meet various market demands.
Robust Technical Support: Our partnership extends beyond installation. We provide comprehensive support, including real-time video engineering guidance for troubleshooting and maintenance, ensuring your Color Stone Roof Sheet Stone Coated Machine Production Line maintains optimal uptime and productivity.
By combining precision engineering, automated control, and deep process expertise, our Color Stone Roof Sheet Stone Coated Machine Production Line is more than machinery—it is a strategic asset. It empowers you to produce premium, weather-resistant roofing materials that meet the highest industry standards, opening doors to profitable and growing market segments.
Application Scenario
This production line is designed for manufacturers targeting the premium residential, commercial, and architectural roofing markets. The final product is ideal for new construction and renovation projects requiring a combination of longevity, aesthetic beauty, and performance.
Our photos with our customers
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Color Stone Roof Sheet Stone Coated Machine Production Line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Color Stone Roof Sheet Stone Coated Machine Production Line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
